Daftar berikut mencakup dokumen standar internasional utama yang sebaiknya dimiliki dan dipahami oleh seorang Mechanical Surveillance Engineer di industri oil and gas, mencakup area static, rotating, piping, dan inspection integrity.
🔹 1. ASME (American Society of Mechanical Engineers)
Standar dasar untuk desain,
konstruksi, dan inspeksi peralatan tekan:
- ASME Section II
– Materials (SA, SB specifications)
- ASME Section V
– Nondestructive Examination
- ASME Section VIII Div. 1 & 2 – Pressure Vessels
- ASME Section IX
– Welding and Brazing Qualifications
- ASME B31.3
– Process Piping
- ASME B16.5 / B16.9 / B16.34 – Flanges, fittings, valves
- ASME PTC 19.3 TW
– Thermowell Stress Evaluation (khusus rotating line)
🔹 2. API (American Petroleum Institute)
Standar terpenting untuk peralatan
minyak & gas:
- API 510
– Pressure Vessel Inspection Code
- API 570
– Piping Inspection Code
API 570 (Edisi 2024) menetapkan persyaratan untuk inspeksi, penilaian (rating), perbaikan, dan perubahan (alteration) pada piping metalik yang sedang beroperasi di industri hidrokarbon & kimia, termasuk pressure-relieving devices (PRDs) yang terkait. Cakupannya mencakup: ruang lingkup & tanggung jawab pihak terkait; perencanaan inspeksi; penentuan interval inspeksi berbasis laju korosi & sisa umur; evaluasi integritas/penilaian ulang (rerating); metode pemeriksaan (mis. thickness measurements, on-stream inspection, NDE); kriteria perbaikan & perubahan; pengujian tekanan; serta pencatatan/dokumentasi—dengan fokus pada perhitungan praktis untuk aset in-service. (DONE)
- API 653
– Storage Tank Inspection
- API 574
– Piping System Components Inspection Practices
- API 579-1 / ASME FFS-1 – Fitness-for-Service
- API 580 / 581
– Risk-Based Inspection (RBI)
- API 650 / 620
– Design and Construction of Storage Tanks
- API 618
– Reciprocating Compressors
- API 617
– Centrifugal Compressors
- API 610
– Centrifugal Pumps
- API 686
– Machinery Installation and Alignment
- API 692
– Dry Gas Seal Systems for Compressors
🔹 3. ASTM (American Society for Testing and Materials)
Standar untuk pengujian material,
inspeksi, dan fabrikasi:
- ASTM E165 / E1417
– Dye Penetrant Testing
- ASTM E709
– Magnetic Particle Testing
- ASTM E213 / E797
– Ultrasonic Testing
- ASTM E94
– Radiographic Testing
- ASTM E10 / E18 / E92
– Hardness Testing
- ASTM A370
– Mechanical Testing of Steel Products
- ASTM G48 / G46 / G31
– Corrosion Testing
🔹 4. NACE (National Association of Corrosion Engineers)
Fokus pada korosi dan material sour
service:
- NACE MR0175 / ISO 15156 – Material Selection for H₂S (Sour) Service
- NACE SP0472
– Design, Fabrication, and Inspection of Piping Systems
- NACE SP0102
– Pipeline Integrity Management
NACE SP0102-2017 membahas praktek inspeksi in-line (ILI) untuk pipa baja karbon—menyusun proses terstruktur bagi operator untuk merencanakan, mengorganisasi, dan mengeksekusi proyek ILI (pemilihan tool, persiapan/cleaning, pelaksanaan, pengelolaan & analisis data, serta post-inspection), berlaku untuk pipa gas dan cairan berbahaya (termasuk NH₃ anhidrat, CO₂, LPG, air/brine) selama tidak mengganggu fungsi alat ILI. Standar ini difokuskan pada free-swimming ILI tools (bukan tethered/remote), mencakup definisi, rekomendasi praktik terbukti industri, dan keterkaitannya dengan standar lain seperti API Std 1163 (kualifikasi sistem ILI) dan kode perpipaan ASME, serta diakui regulator AS dalam kerangka 49 CFR. (DONE)
- NACE SP0775
– Corrosion Monitoring Practices
🔹 5. ISO (International Organization for Standardization)
Untuk sistem manajemen dan inspeksi
umum:
- ISO 9001
– Quality Management Systems
- ISO 14001
– Environmental Management
- ISO 45001
– Occupational Health and Safety
- ISO 9712
– Qualification of NDT Personnel
- ISO 10816 / 20816
– Vibration Evaluation of Rotating Machinery
- ISO 15156
– Material for Sour Service (equivalent to NACE MR0175)
🔹 6. AWS (American Welding Society)
- AWS D1.1 / D1.6
– Structural Welding Code (Steel & Stainless Steel)
- AWS A5.x Series
– Filler Metal Specifications
🔹 7. Other Key References
- NBIC (National Board Inspection Code) – Repair and alteration of pressure-retaining items.
- ISO 55000
– Asset Management Principles (relevan untuk reliability &
maintenance).
- IEC 60034 / ISO 14694
– Electrical & mechanical vibration of rotating equipment.
🔹 Rekomendasi Pribadi untuk Mechanical Surveillance Engineer
Minimal dokumen yang harus
dimiliki atau diakses langsung di lapangan:
- API 570, API 574, API 579, API 580, API 686
- ASME B31.3, Section V, Section IX
- NACE MR0175 / ISO 15156
- ASTM E709, E1417, E797, E213
- ISO 9712, ISO 10816 / 20816
Selain daftar utama tadi, seorang Mechanical
Surveillance Engineer di industri minyak dan gas juga idealnya menguasai
dan memiliki akses ke standar lanjutan berikut — terutama bila terlibat
dalam QA/QC, commissioning, dan reliability monitoring:
🔹 8. Inspection & Quality Assurance Standards
- ISO 19011
– Guidelines for Auditing Management Systems.
- ISO 9712
– Qualification and Certification of NDT Personnel.
- EN 10204
– Material Test Certificates (3.1 / 3.2).
- ASNT SNT-TC-1A
– Qualification and Certification of NDT Technicians.
- API Q1 & Q2
– Quality Management System for Manufacturing and Service Supply
Organizations.
🔹 9. Reliability, Maintenance & Asset Integrity
- ISO 55000 / 55001 / 55002 – Asset Management.
- ISO 14224
– Reliability and Maintenance Data Collection for Equipment.
- API 689
– Collection, Review, and Exchange of Reliability Data for Equipment.
- IEC 60300 Series
– Dependability Management.
- ISO 20815
– Production Assurance and Reliability Management in Petroleum Industry.
🔹 10. Rotating Equipment & Vibration
- API 684
– Machinery Train Rotordynamics.
- API 670
– Machinery Protection Systems.
- ISO 10816 / 20816
– Vibration Severity Evaluation for Rotating Machinery.
- ISO 7919
– Shaft Vibration Measurement.
- API 541 / 546
– Induction Motors for Petroleum Industry.
- ISO 1940 / 21940
– Balancing Quality of Rotating Equipment.
🔹 11. Welding, Fabrication, and Repairs
- ASME PCC-2
– Repair of Pressure Equipment and Piping.
ASME PCC-2:2022 menetapkan metode perbaikan peralatan bertekanan & perpipaan in-service—mencakup aspek desain, fabrikasi, pemeriksaan, dan pengujian—yang dapat bersifat sementara atau permanen. Struktur intinya: Bagian 1 (ruang lingkup/organisasi/tujuan), Bagian 2 (perbaikan berbasis pengelasan, mis. butt-welded insert plates, external weld buildup untuk penipisan internal), Bagian 3 (perbaikan mekanik, mis. full-encirclement sleeves, klem/enkapsulasi, freeze plugs), Bagian 4 (perbaikan non-logam/komposit & bonded repairs), dan Bagian 5 (metode pemeriksaan & uji ketat). Edisi ini diterbitkan 2 September 2022 (revisi dari 2018) dengan terbitan berikut dijadwalkan 2026. (DONE)
- API 582
– Welding Guidelines for Refinery and Chemical Plant.
- AWS D1.1 / D1.6
– Structural Welding Code (Steel / Stainless).
- ISO 3834
– Quality Requirements for Fusion Welding.
🔹 12. Painting, Coating, and Cathodic Protection
- ISO 12944
– Corrosion Protection of Steel Structures by Protective Paint Systems.
- NACE SP0169 - Control of External Corrosion
- ISO 15589 – Cathodic Protection for Pipelines.
- SSPC / NACE Standards
– Surface Preparation and Coating Inspection (e.g., SSPC-SP10, NACE No.2).
🔹 13. Lifting & Mechanical Handling
- ASME B30 Series
– Cranes, Hoists, and Rigging.
- API RP 2D
– Operation and Maintenance of Offshore Cranes.
- ISO 9927 / ISO 4309
– Inspection of Lifting Equipment & Wire Ropes.
🔹 14. Commissioning & Operational Readiness
- API RP 1FSC
– Facility System Completion (Pre-commissioning and Commissioning).
- API RP 554
– Process Control Systems.
- ISO 10418 / API RP 14C – Process Safety Systems for Offshore Production
Platforms.
🔹 15. Safety & Process Integrity
- API RP 750 / 751 / 752 / 753 – Management of Process Hazards and Facility Siting.
- IEC 61511 / ISA 84
– Functional Safety: Safety Instrumented Systems (SIS).
- ISO 45001
– Occupational Health and Safety Management.
Sangat baik — pertanyaan Anda
menunjukkan orientasi komprehensif seorang Mechanical Surveillance Engineer
yang ingin melangkah ke level senior integrity & reliability assurance.
Setelah standar desain, inspeksi, material, dan QA/QC, ada kelompok standar
tambahan yang lebih strategis dan multidisiplin, meliputi proses
operasi, kegagalan material, risk assessment, energy efficiency, hingga data
& digital maintenance. Berikut lanjutan daftar pentingnya:
🔹 16. Failure Analysis & Metallurgy
- API RP 571
– Damage Mechanisms Affecting Fixed Equipment in the Refining Industry
→ wajib untuk memahami failure mode seperti sulfidation, stress
cracking, carburization, dll.
- API RP 579-1 / ASME FFS-1 – Fitness-for-Service → untuk evaluasi
integrity bila ditemukan defect.
- API RP 941
– Steels for Hydrogen Service at Elevated Temperatures → pencegahan
high-temperature hydrogen attack (HTHA).
- ASTM E3, E407, E112, E562, E340 – metode metallography, grain size, microstructure
evaluation.
- ASM Handbook Vol. 11 & 12 – Failure Analysis and Corrosion.
- ISO 17025
– Testing and Calibration Laboratories, relevan jika berhubungan
dengan hasil lab metalografi atau material testing.
🔹 17. Corrosion & Material Integrity (Advanced)
- API RP 932-A/B/C
– Material selection for wet H₂S, sulfidation, dan HF alkylation.
- NACE SP0198
– Control of Corrosion Under Thermal Insulation (CUI).
- NACE SP0110
– Internal Corrosion Monitoring in Field Gathering Lines.
- NACE TM0177 / TM0284
– Sour service cracking test methods.
- ISO 11130 / 11131
– Corrosion testing procedures for metals and alloys.
🔹 18. Pressure Relief, Valve, and Safety Systems
- API 520 Part I & II – Sizing, Selection, and Installation of
Pressure-Relieving Devices.
- API 521
– Pressure-Relieving and Depressuring Systems.
- API 2000
– Venting Atmospheric and Low-Pressure Storage Tanks.
- ASME Section VIII UG-125 to UG-137 – Relief device design rules.
- ISO 4126 Series
– Safety Devices for Protection Against Excessive Pressure.
🔹 19. Lubrication, Bearings & Tribology
- ISO 281 / ISO 76
– Bearing life calculation.
- ISO 4406 / 4407
– Oil cleanliness and contamination codes.
- ISO 12925 / ISO 6743
– Classification of lubricants.
- API 614
– Lubrication, Shaft-Sealing, and Control-Oil Systems for
Special-Purpose Applications.
- ASTM D445, D5185, D974, D2896 – Oil viscosity, metal content, TAN, TBN test methods.
🔹 20. Energy Efficiency & Mechanical Systems
- ISO 50001
– Energy Management Systems.
- API RP 754
– Process Safety Performance Indicators.
- ISO 13732
– Thermal environment and limits of human exposure (terkait equipment
safety).
- ISO 12100
– Safety of Machinery – General Principles for Risk Assessment.
- ISO 13849 / IEC 62061
– Safety Control Systems for Machinery.
🔹 21. Reliability Engineering & Data Analytics
- IEC 61025
– Fault Tree Analysis (FTA).
- IEC 60812
– Failure Modes and Effects Analysis (FMEA).
- MIL-STD-1629A
– FMEA/FMECA reference for critical systems.
- ISO 31000
– Risk Management Principles.
- ISO 14224
– Reliability Data Collection (wajib untuk RCM & RBI integration).
- API RP 580/581
– Risk-Based Inspection Framework.
- IEEE 493 (Gold Book)
– Reliability of Industrial and Commercial Power Systems.
🔹 22. Digitalization & Condition Monitoring
- ISO 13373-1/2/3
– Vibration analysis and condition monitoring.
- ISO 17359
– Condition Monitoring and Diagnostics of Machines.
- ISO 18436 Series
– Condition Monitoring Personnel Qualification (Vibration, Oil,
Thermography, etc.).
- IEC 60034-14
– Vibration of rotating electrical machines.
- ISO 55001 + ISO 14224 + API 689 – Kombinasi ideal untuk digital reliability
database (CMMS/RCM integration).
🔹 23. Environmental, Fire, and Emergency Standards
- NFPA 30 / 37 / 70 / 85 – Flammable & Combustible Liquids, Engines, and
Electrical Safety.
- API RP 2001
– Fire Protection in Refineries.
- ISO 13702
– Control and Mitigation of Fires and Explosions Offshore.
- NFPA 25
– Inspection, Testing, and Maintenance of Water-Based Fire Protection
Systems.
- ISO 45001 & ISO 14001 – Safety and environmental management.
🔹 24. Project Engineering, Documentation & Surveillance
- ISO 10007
– Configuration Management.
- ISO 21500 / 21502
– Project Management Guidelines.
- API RP 1RE / 1FSC
– System Completion & Pre-commissioning Practices.
- ISO 29001
– Quality Management System for Petroleum and Natural Gas Industry.
- ASME NQA-1
– Quality Assurance for Nuclear (referensi QA system paling ketat).
Pertanyaan Anda sudah menyentuh
level mastery roadmap untuk seorang Mechanical Surveillance Engineer
yang ingin naik ke kelas global reliability, integrity, and assurance leader.
Di luar standar teknis yang sudah dibahas (ASME, API, ASTM, ISO, NACE, AWS,
NFPA, IEC, dll.), ada lapisan standar lintas disiplin, emerging
technologies, dan regulasi internasional yang kini menjadi keharusan dalam
konteks energy transition, sustainability, digital transformation, dan
lifecycle assurance. Berikut lanjutan daftar yang melengkapi library
engineer kelas dunia:
🔹 25. Energy Transition & Decarbonization Frameworks
- ISO 50006 / ISO 50015
– Energy performance monitoring & verification.
- ISO 14064-1 / 2 / 3
– Greenhouse Gas (GHG) quantification and verification.
- API RP 1004
– Safe Loading and Unloading of Tank Cars in Petroleum Service.
- API TR 1533
– CO₂ corrosion prediction model for carbon steel pipelines.
- ISO 27914 / ISO 27916
– Carbon Capture and Storage (CCS) and carbon dioxide streams.
- IEA / OGCI Methane Guidelines – Methane emission monitoring and mitigation
standards.
🔹 26. Hydrogen & Renewable Fuels Standards
- ISO 19880-1 / 2 / 3
– Hydrogen fueling stations and pipeline safety.
- ISO/TR 15916
– Basic considerations for safety of hydrogen systems.
- API RP 941A Addendum
– Hydrogen service steels and materials updates.
- ISO 14687
– Hydrogen fuel quality for PEM applications.
- EN 17124
– Hydrogen as fuel – product specification and quality assurance.
- ASTM D7544 / D975
– Biodiesel and diesel fuel quality.
- SNI 8968:2021
– HVO (Hydrotreated Vegetable Oil) national adoption of ISO.
🔹 27. Data, Digital Twin & AI in Maintenance
- ISO 23247 Series
– Digital Twin Framework for Manufacturing.
- ISO 13306
– Terminology for maintenance management.
- ISO 17359
– Condition monitoring principles (foundation for IoT predictive
maintenance).
- ISO 15926 / CFIHOS
– Data Integration and Exchange for Process Plants.
- IEC 62832
– Digital Factory Framework.
- IEEE 1451
– Smart sensor communication protocols.
- API RP 1165 / 1167 / 1169 – SCADA, HMI, and data integrity for pipelines.
- ISO/IEC 27001
– Information Security (penting untuk CMMS/cloud asset data).
🔹 28. Lifecycle, Decommissioning & Integrity Management
- API RP 580 / 581
– Risk-Based Inspection.
- API RP 580A (Annex)
– RBI Integration with Digital Systems.
- ISO 19008
– Cost structures for petroleum facilities life-cycle.
- API RP 751
– Safe Management of Hydrofluoric Acid Alkylation Units.
- ISO 20815
– Production Assurance and Reliability Management.
- API RP 1PER
– Offshore Decommissioning and Abandonment.
- ISO 13678
– Evaluation and testing of thread compounds for casing and tubing.
🔹 29. Operational Excellence & Asset Performance
Management (APM)
- ISO 55000 / 55001 / 55002 – Asset Management core.
- ISO 9004
– Managing for sustained success (quality maturity).
- API RP 754
– Process Safety Performance Indicators.
- OECD Process Safety Framework – International refinery safety benchmark.
- EFNMS / EN 17007
– Maintenance process and performance indicators.
- PAS 55 (BSI)
– Precursor to ISO 55000, masih banyak dipakai oleh oil company global.
🔹 30. Offshore, Subsea & Pressure Systems Integrity
- DNV-ST-F101 / DNV-RP-F116 – Submarine Pipeline Systems.
- DNV-RP-G101
– Risk Based Inspection of Offshore Structures.
- DNV-ST-F201
– Subsea Riser Systems.
- ISO 13628 Series / ISO 13623 – Offshore and subsea pipeline design.
- API RP 2A-WSD / API RP 2D / API RP 2SIM – Offshore structures, cranes, and integrity
management.
🔹 31. Fire, Explosion & Emergency Engineering
- NFPA 58 / 59A
– LPG and LNG Storage and Handling.
- ISO 13702 / ISO 23273
– Fire protection in offshore and hydrogen facilities.
- API RP 2021 / API RP 2218 – Fire prevention and protection for refinery
equipment.
- CCPS (AIChE)
– Guidelines for Fire Protection in Chemical, Petrochemical, and
Hydrocarbon Processing Facilities.
- BS 9999
– Fire safety in design, management, and use of buildings.
🔹 32. Human Factors & Safety Leadership
- ISO 6385
– Ergonomic principles in the design of work systems.
- API RP 755
– Fatigue Management Systems for Personnel in Refining and Petrochemical
Operations.
- CCPS “Human Factors in Process Safety” – Recommended practice for behavioral safety
integration.
- IEC 61508 / IEC 61511
– Functional safety for instrumentation and control.
🔹 33. Emerging Global Compliance & ESG Alignment
- GRI 11: Oil and Gas Sector 2021 – ESG reporting in petroleum operations.
- SASB O&G Standards – Sustainability Accounting Standards for oil and gas.
- IFRS S1 & S2 (ISSB) – Climate-related and sustainability disclosures
(governance–strategy–metrics).
- ISO 14040 / 14044
– Life Cycle Assessment (LCA).
- UN SDG Alignment Framework – Linking maintenance and energy reliability to SDG 7
& 13.
Dengan tambahan kelompok standar
ini, cakupan kompetensi Anda akan meliputi seluruh siklus hidup peralatan —
dari design → fabrication → commissioning → operation → reliability
monitoring → digital integration → decommissioning & sustainability.
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